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Reynolds Group has a long and proud history of designing innovative labelling systems that target specific industries within New Zealand and Australia which is why so many producers and manufacturers stick with us.
Our private RGL brand of labellers are designed, engineered and manufactured by Reynolds Group at our Onehunga facility and feature the world renowned Avery Dennison series of industrial labelling systems. For very high speed inline and rotary labelling applications we wheel in the big guns from Impresstik Labelling Systems who design and manufacture incredibly reliable labelling systems in Sydney, Australia.
With over 10 years experience designing, manufacturing and supporting labelling systems Reynolds Group have a strong following in the dairy, food, beverage, honey and pharmaceutical industries labelling products, shippers, outers and pallets.
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TOWA Hand Held Labeller
The TOWA hand held labellers are simple, easy to use devices that allow you to quickly label your products if you have small batches, manual production or want to get through rework quickly.
What is unique to the TOWA is a mechanical label sensor which make the labelling operation very easy, the power for the labelling operation comes from a squeeze on the trigger grip but because the label advance is automatic stopped by the label sensor, this cleverly designed labeller makes the semi-automatic classification.
A perfect match for the TOWA applicator is our Avery Dennison AP5.4 printer with integral rewinder. Simply click print and your custom labels will be automatically printed and rolled up so that you can transfer them onto the TOWA then, after a bit of cickety-clack, your product is ready to go to market!
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RGL Semi Automatic Bottle Labelling Attachment
The RGL semi automatic bottle labelling system underlines Reynolds Groups commitment to designing innovative labelling systems for New Zealand industry that fully protect the investment.
This unique system comprises a bottle labelling attachment that has been designed by Reynolds Group to fit onto Avery ALS2 series labellers offering high speed full wrap, front and back, and medallion labelling of wine, bevarage and nutritional bottles. Once the bottle is loaded the labelling operation is automatic and includes a special reject mechanism so that the operator is free to prepare the next bottle, with labelling speeds of 40m/min the labeller will never be a constraint on production.
The system is future-proofed because the high performance Avery Dennison ALS2 labeller can later be integrated into an in-line labelling system if your production needs to increase, making the semi automatic bottle labelling system a building block for your business.
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Avery Dennison ALS2 Series Label Applicators
The ALS2 series label applicators are the most value dense labellers available because they combine very high performance specifications with an ultra reliabile design, and relatively little cost.
Key features include a shoe unwind brake with tunable release point, and dancer arm controlled powered rewind meaning that this labeller tracks true and places labels onto products with absolute precision, over and over again, without web breakages and without the need for maintenance.
The feature list includes ergonomic levers and handles which are colour coded, high IP rating (up to IP65), dynamic unwind mandrel, in-built web server for remote administration, and an optional remote control.
With label widths up to six inches wide and labelling speeds up to 40 metres a minute, the ALS2 series labellers meets most application requirements and can be quickly retro-fitted to production lines, packaging machines and existing labelling system in need of a upgrade.
To make retro-fitting simple Reynolds Group supply Rose and Krieger support stands and leadscrews as well as custom 3D designed brackets, for the more demanding applications.
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Avery Dennison ALS3 Series High Speed Labelling Heads
The ALS3 series label applicators are designed for more demanding applications especially where either high speeds, very wide labels, or continual processes are involved.
Key features include a modular design which allows the labeller to be upgraded with new features as and when they are required, like a second unwind mandrel to facilitiate rapid changeovers with a splicing table. The modular design also means that service operations can be conducted 'offline' whilst a backup module is fitted which, although unlikely, is a thoughtful consideration for high volume customers.
The ALS3 range has very high precision in the label placement owing to the push-pull effect between the two main modules (the apply unit and powered rewind unit) which produces very high acceleration rates, and therefore very accurate following of the production line speed,
With label widths up to nine inches wide and labelling speeds up to 60 metres a minute the ALS3 series labellers meets more demanding application requirements yet can still be quickly retro-fitted to production lines, packaging machines and existing labelling systems.
To make retro-fitting simple Reynolds Group supply Rose and Krieger support stands and leadscrews as well as custom 3D designed brackets, for the more demanding applications.
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RGL Smallgoods Labeller
The RGL smallgoods labeller is a fully automatic labelling system which has a very compact footprint and a unique tilting conveyor, offering seamless transfer from a multitude of packaging and process machines such as thermo-formers which makes it ideal for food industry applications, especially smallgoods.
Reynolds Group has further demonstrated their experience with the food industry by incorporating hygienic design features as well as a high IP rating as standard for wash down production environments.
In the engine room is the ultra reliable Avery Dennison ALS2 series label applicator as standard with a label printer applicator upgrade option available. Both applicators deliver extremely accurate label placement, ease of use, and future-proofing as the smallgoods labeller is capable of very high speeds and production rates.
Requiring only mains power the labeller can be upgraded with castor wheels to meet the mobile requirements of batch processing, making it ideal for contract packers and seasonal producers.
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RGL Specialty Cheeses Label Dresser
The RGL specialty cheese labeller features a split belt conveyor, making it possible to label the underside of products, which is particularly useful when the product heights are highly irregular.
With the addition of an overhead labeller specialty cheeses can be labelled, top and bottom, in a single pass and because Avery Dennison label applicators are integrated, very fast production rates are possible.
The unique remote display option available on the Avery Dennison range of labellers enables operators to monitor the labeller status from the conveyor side, without having to kneel down.
By upgrading to a label printer applicator, final customisation like printing of the barcode, date code and nutritional label can be done in real time, saving money in printing and label inventory costs.
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RGL Honey Jar Labelling System
The RGL honey jar labelling system has been specifically designed to accurately decorate square, hexagonal, and cylindrical honey jars from 250g to 1kg with the additional capability of applying and aligning a tamper evident onto the cap that dresses down the back of the product.
Recognising that honey producers change packaging and labels often, the RGL honey labeller has been designed for very rapid changeovers with no wasted labels. On PLC models the operators are guided through product changeovers via a large colour touchscreen which recalls, in sequence, the correct positions for mechanical components such as the wrap unit height, labeller height and backing pad pressure.
Another great innovation that RGL have built into all PLC controlled labellers is a KPI module that provides reports directly to the operators at the end of product runs and shifts letting them know if the production throughput and labeller management met your expectations. Everything from the number of stops, label replenishment times, avarage and peak production rates, and emergency stops are recorded and count towards the final score.
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RGL GS1 Carton Barcoders
The RGL carton labelling system features an GS1-128/EAN-128 barcode printer that is fully integrated into a carton conveyor and meets GS1 requirements by applying fully compliant barcodes on two adjacent sides of the box, in one pass.
The RGL carton labeller uses an industral label printer applicator, the Avery Dennison ALX720 to high speed print then wipe apply the barcode label down the side of the box after which a pnuematic cylinder dresses the label around the corner and down the trailing edge.
The system is PLC controlled using genuine Reynolds Group software to make sure that the labeller ans pnuematic cylinder remain in perfect synchronisation and to make sure that the pnuematic cylinder cannot come to harm. The system also has unique safety features attached to the pnuematic cylinder making the carton labeller the most robust, reliabile and safest labeller available.
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RGL MAF Seal Labeller
The RGL MAF seal labeller has been specifically designed for the New Zealand meat industry to apply Ministry of Agriculture and Fisheries (MAF) seals onto cartons. Key features of the labeller include:
- Ability to apply three seal labels (front & top, top, top & back) in a single pass.
- Floating head design to cater for varying box heights over a range of 130 millimeters.
- High IP rating (up to IP65)
- Front face pressure dressing via airstream.
- Top face pressure via gravity.
- Rear face pressure dressing via pnuematic cylinder.
Because the system utilises the Avery Dennison ALS204 labelling head with precision release point tension and dancer arm controlled electronic rewind, the MAF seals cannot snap or get otherwise damaged prior to application plus speed and accuracy are guaranteed.
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RGL Vial Labeller
The RGL vial labeller is a self contained system for printing and applying full wrap labels onto medical vials. The system features a vibrating bowl feeder, indexing wheel and an Avery ALX720 label printer applicator, but in terms of operation all that the operator need do is tip vials into the feeder bowl and take away the collector, and because the system is capable of labelling at 35 vials per minute in standard configuration this will take you no time at all. The index wheel is supplied as a change part so that vials of different shapes can be run through the labelling system.
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Impresstik 2000 Series Bottle Labellers
The Impresstik 2000 series are fully automatic pressure sensitive labelling systems specifically designed to apply front and back labels (from the same label web) onto cylindrical and tapered products like glass and plastic bottles.
Impresstik labelling machines can be integrated into any production line and feature feed screw seperation devices and a vacuum wrap unit to provide accurate labelling accuracy at high production rates, up to 200 products per minute.
Designed and manufactured in Sydney, Australia these labellers are particularly relevant for New Zealand and Australian producers and are desiged to meet safety standards for both counties.
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Impresstik 3000 Series Labeller
The Impresstik 3000 series are fully automatic pressure sensitive labelling systems specifically designed to apply front and back labels (from seperate label webs) onto square, cylindrical and tapered products like glass and plastic bottles. A special twin side belt model that is specifically designed for labelling blow moulded products like milk and cream bottles. Reynolds Group have a large installed base of Impresstik 3000 series labellers with dairy beverage, juice and water bottlers in New Zealand.
Impresstik labelling machines can be integrated into any production line and feature feed screw seperation devices and a vacuum wrap unit to provide accurate labelling accuracy at high production rates, up to 200 products per minute.
Designed and manufactured in Sydney, Australia these labellers are particularly relevant for New Zealand and Australian producers and are desiged to meet safety standards for both counties.
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Impresstik Rotary High Speed Bottle Labelling System
Impresstik rotary labellers are fully automatic pressure sensitive labelling systems for very high volume production lines or particularly difficult labelling applications and can apply labels from six independant webs meaning the front, back, neck, shoulder, medallion and full wrap labels can all be allied in a single pass at up to 550 products per minute.
With interchange stations available the Impresstik rotary labellers are true continuous process labellers with very high operating efficiency rates and product changeovers are made particularly easy because of custom changeparts and PLC setpoints.
Designed and manufactured in Sydney, Australia these labellers are particularly relevant for New Zealand and Australian producers and are desiged to meet safety standards for both counties.
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